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Sandwich panels

Construction investment is important enterprise – quality, economy and aesthetics, that’s what count the most. Considering this, we created 3 product lines:

  • BALEXTHERM-PU – sandwich panels in metal plates with polyurethane core
  • BALEXTHERM-MW – sandwich panels in metal plates with mineral wool core
  • PWS/PWD – sandwich panels in metal plates with styrofoam core.


During the designing process, we focused especially on achieving the best parameters of use –Modern technology and special attention to quality of every production stage, has helped to achieve the best parameters.

 

Application

Portfolio consists of wall and roof sandwiches for light construction of industry halls, warehouses, logistic centers, commercial buildings, offices, sport halls as well as rural buildings. In addition we offer dedicated sandwich panels for food cold stores.

High quality
Stop Fire
Superior Gasket
  • high quality steel: S250GD – S280GD+Z275; stainless steel (1.4301)
  • core made of rigid polyurethane foam: density 40 (+/-3) kg/m³ , hard mineral wool 110 kg/m³ or self-extinguishing expanded polystyrene with improved strength properties – density 16,2 kg/m³
  • FIRESAFE - the best fire-tightness parameter on the market achieved thanks to unique, both-sided shape of the panel-and-lock joint EI240 for BALEXTHERM-MW-W-ST, EI60 for BALEXTHERM-MW-W-PLUS , E30 for BALEXTHERM-PU-W-PLUS and PWD, E60 for BALEXTHERM-PU-W-ST and PWS, and for BALEXTHERM-PU-R even RE60; product classified as „NRO” – „Not spreading fire"
  • SUPERIOR GASKET – maximum tightness of the joint and easier assembly of BALEXTHERM-MW mineral wool core sandwich panels owing to application during the production process of an EPDM gasket in internal or both sides of the joint - NEW!
  • galvanized steel and additional coatings provide solid protection against corrosion (C5 class)
  • eco-friendly freon free production process – prevents ozone layer from destruction
  • proper technical approvals and certificates
  • BALEXTHERM panels were registered to Patent Office – registration numbers: P 358878, P 353975
Economy
  • sandwich panels are more cost efficient than traditional techniques of roof and wall construction
  • using BALEXTHERM sandwich panels speeds up implementation
  • light weight and high mechanical durability mean less construction cost
  • transport cost is smaller compared to traditional materials
  • perfect isolation attributes – thermal and sound-proof – allow to build only one layer (wall and roof)
Aesthetics
  • variety of facing profiles as well as the biggest choice of colors assure elegant look of buildings and make individual solutions possible
  • coatings, which are being used, protect panels against moss, lichens and other dirt on wall and roof and make cleaning easier
  • wide palette of Balex Metal World of Colors
The nomenclature of BALEXTHERM sandwich panels.
Name Type of core Type of panel Type of lock
Balextherm
  • mineral wool (MW)
  • polyurethane (PU)
  • wall (W)
  • standard – with exposed fastening(ST)
  • with concealed fastening (PLUS)
  • roof (R)
 
  • freezing (F)
 

For example: BALEXTHERM-PU-W-ST is a wall panel with a polyurethane core and visible lock

BALEXTHERM-MW-W-ST
sandwich wall panel with a mineral wool core and visible joints
Functions Technical parameters
  • outer walls
  • partitions
  • ceilings
  • hard mineral wool (apparent density 110 kg/m3)
  • panel thickness: 80 – 230 mm
  • weight: 17.70 – 33.50 kg/m²
  • module total width: 1100 mm
  • total width: 1120 mm
  • panel length: 2.50 – 18.00 m
  • standard cladding thickness: 0.50 mm
  • coatings: CESAR PUR55, polyester, polyester matt, PUR, PVDF, PVC(F) "food safe", HPS200, aluzinc + easyfilm®, stainless steel
  • outer profiles:
lineatedmicroprofiledgroovedsmooth
  • inner profiles:
lineatedsmooth
Usage
  • commercial and industrial buildings
  • logistics centres
  • office buildings
  • farm buildings
  • fruit and vegetables warehouses
  • food processing plants
  • sports halls
BALEXTHERM-MW-W-PLUS
sandwich wall panel with a mineral wool core and hidden joint
Functions Technical parameters
  • outer walls
  • partitions
  • ceilings
  • hard mineral wool (apparent density 110 kg/m3)
  • panel thickness: 80 – 200 mm
  • weight: 17.50 – 30.10 kg/m²
  • module width: 1050 mm; 1000 mm
  • total width: 1100 mm; 1050 mm
  • panel length: 2.50 – 18.00 m
  • standard cladding thickness: 0.50 mm
  • coatings: CESAR PUR55, polyester, polyester matt, PUR, PVDF, PVC(F) "food safe", HPS200
  • outer profiles:
lineatedmicroprofiledgroovedsmooth
  • inner profiles:
lineatedsmooth
Usage
  • commercial and industrial buildings
  • logistics centres
  • office buildings
  • farm buildings
BALEXTHERM-MW-R
sandwich roof panel with a mineral wool core
Functions Technical details
  • roof coverings
  • core: hard mineral wool (apparent density 110 kg/m3)
  • panel thickness: 100/145; 120/165; 150/195; 160/225mm
  • weight: 20.30 – 26.60 kg/m²
  • module width: 1000 mm
  • module total width: 1100 mm
  • panel length: 2.50 – 18.00 m
  • standard cladding thickness: 0.50 mm
  • coatings: CESAR PUR55, polyester, polyester matt, PUR, PVDF, HPS200, aluzinc + easyfilm®, stainless steel
  • outer profiles:
trapezoidal
  • inner profiles:
lineatedsmooth
Usage
  • commercial and industrial buildings of high fire resistance rating
  • logistics buildings
  • office buildings
  • farm buildings
BALEXTHERM-PU-W-ST
sandwich panel with polyurethane core, wall with exposed fastening
Functions Technical details
  • outer walls
  • partitions
  • ceilings
  • core: polyurethane
  • thickness: 40 – 100 mm
  • weight: 10,26 – 12,60 kg/m²
  • module widght 1100 mm
  • total widght: 1120 mm
  • panel lenght: 2,50 – 18,00 m
  • standard plate thickness: 0,50 mm
  • adjusted plate thickness: 0,40 – 0,70 mm
  • coatings: CESAR PUR55, polyester, polyester matt Pearl, PVDF, PVC(F) "food safe", aluzink + easyfilm®, stainless steel
  • outer profiles:
microprofiledsmooth
  • inner profiles:
lineatedsmooth
Usage
  • commercial and industrial buildings
  • logistics centers
  • offices
  • rural constructions
  • food-safe warehouses and manufactures
  • sport halls
BALEXTHERM-PU-W-PLUS
sandwich panel with polyurethane core, wall with concealed fastening
Functions Technical details
  • outer walls
  • partitions
  • ceilings
  • core: polyurethane
  • thickness: 60 – 120 mm
  • weight: 11,41 – 12,91 kg/m²
  • module widght: 1000 mm; 1050 mm
  • total widght 1050 mm; 1100 mm
  • panel lenght: 2,50 - 18,00 m
  • standard plate thickness:: 0,50 mm
  • adjusted plate thickness: 0,40 - 0,70 mm
  • coatings: CESAR PUR55, polyester, polyester matt Pearl, PVDF, PVC(F) "food safe", aluzink + easyfilm®, stainless steel
  • outer profiles:
lineated (only for plus 1000)softlinemicroprofiledgrooved (only for plus 1050)smooth
  • inner profiles:
lineatedsmooth
Usage
  • commercial and industrial buildingssport halls
  • logistics centerssport halls
  • officessport halls
  • rural constructionssport halls
  • food-safe warehouses and manufacturessport halls
  • sport halls
BALEXTHERM-PU-F
sandwich panel with polyurethane core, cooling
Functions Technical details
  • outer walls
  • partitions
  • ceilings
  • core: polyurethane
  • thickness: 120 – 200 mm
  • weight:13,37 – 16,61 kg/m²
  • module widght: 1100 mm
  • total widght 1120 mm
  • panel lenght: 2,50 – 18,00 m
  • standard plate thickness: 0,50 mm
  • adjusted plate thickness: 0,40 – 0,70 mm
  • coatings: CESAR PUR55, polyester, polyester matt Pearl PVDF, PVC(F) "food safe", aluzink + easyfilm®, stainless steel
  • outer profiles:
lineatedmicroprofiledsmooth
  • inner profiles:
lineatedsmooth
Usage
  • food-safe cold stores
  • food warehouses
BALEXTHERM-PU-R
sandwich panel with polyurethane core, roof
Functions Technical details
  • roofs
  • core: polyurethane
  • thickness: 40/85 – 160/205 mm
  • weight:10,84 – 13,26 kg/m²
  • module widght: 1000 mm
  • total widght:1090 mm
  • panel lenght: 2,50 – 18,00 m
  • standard plate thickness: 0,50 mm
  • adjusted outer plate thickness:: 0,50 – 0,70 mm
  • adjusted inner plate thickness:: 0,40 – 0,70 mm
  • coatings: CESAR PUR55, polyester, polyester matt Pearl, PVDF, aluzink + easyfilm®
  • outer profiles:
trapezoidal
  • inner profiles:
lineatedsmooth
Usage
  • commercial and industrial buildings
  • logistics centers
  • offices
  • rural constructions
  • sport halls
PWS
sandwich panel with expanded polystyrene core, wall
Functions Technical details
  • wall elements
  • outer walls
  • partitions
  • isolation
  • core: styrofoam
  • thickness: 75, 100, 125, 150, 175, 200 mm
  • weight: 5,95 – 12,01 kg/m²
  • module widght: 1155 mm
  • total widght: 1174 mm
  • panel lenght: 2,50 - 15,00 m
  • plate thickness: 0,50 mm; 0,60 mm
  • coatings: CESAR PUR55, polyester, polyester matt Pearl, PVC(F) "food safe", aluzink + easyfilm®
  • outer profiles:
grooved 61
  • inner profiles:
grooved 61
Usage
  • commercial and industrial buildings
  • logistics centers
  • offices
  • rural constructions
  • food-safe cold stores
  • sport halls
 

  

 

 
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